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Integrated Industrial Effluent Treatment Solutions

Custom-engineered wastewater systems combining Screening, DAF, Biological Treatment, Clarification, MBR (Ceramic & Polymeric), UF/MF, and RO technologies - designed for compliance, sustainability, and maximum water recovery.

WTT Siddhi ZLD Industrial Treatment Facility

Comprehensive Industrial Wastewater Treatment

Our Industrial Effluent Treatment Plants (ETP) are engineered to effectively treat diverse wastewater streams generated by various industries. We design and implement robust systems that remove pollutants, contaminants, and hazardous substances, ensuring that discharged water meets or exceeds regulatory standards.

From chemical and pharmaceutical to textile and food processing, our ETP solutions are customized to address the unique challenges of each sector, promoting environmental responsibility and operational efficiency.

Key Features of Our ETP Solutions

Customized Design
Tailored ETP solutions based on industry, wastewater characteristics, and discharge norms.
Multi-Stage Treatment
Comprehensive primary, secondary, and tertiary treatment processes for optimal purification.
Automated Operation
Integration of smart automation for efficient monitoring, control, and reduced manual intervention.
Resource Recovery
Focus on recovering valuable resources like water, chemicals, and energy from wastewater.

Benefits for Your Industry

Ensured compliance with environmental regulations

Reduced fresh water consumption and operational costs

Minimized waste disposal volumes

Enhanced corporate social responsibility and brand image

Improved operational efficiency and reliability

Sustainable industrial practices

Complex Wastewater. Smarter Biological Engineering.

Industries like textile, food, tannery, and recycling are challenged by diverse contaminants - high COD/BOD, TDS, oils, grease, color, and fluctuating loads. Most conventional ETP solutions rely on chemical treatment, which often leads to high OPEX, sludge generation, and inefficiencies during peak loads.

Our Solution: Biological-First ETPs

WTT International designs ETPs that excel through a biological-first philosophy. At the heart of our process is an engineered microbial ecosystem that digests complex contaminants naturally - significantly reducing chemical dosing and operational costs. Combined with robust clarification, membrane innovation, and compact automation, our systems enable:

  • Highly stable treatment under variable loads
  • Reduced sludge volume and disposal frequency
  • Environmentally safe and regulation-compliant output
  • Scalability for Zero Liquid Discharge (ZLD) execution

All treatment systems are manufactured and implemented by WTT’s in-house engineering and commissioning team.

Biological Treatment Diagram

Our Treatment Flow

Discover our comprehensive engineered treatment process designed to deliver optimal water quality results

Screening equipment 1
1
Screening
  • Rotary Brush Screener removes fibers, plastic scraps, hair, lint, and grit at the source.
  • Protects downstream equipment from clogging.
  • Reduces wear and tear, extending plant life.
  • Requires minimal manual intervention.
Lifting Sump - Image 1
2
Lifting Sump
  • Wet Well With Submersible Pump (auto-coupling, auto-priming) moves screened wastewater efficiently.
  • Enables smooth, continuous flow into primary treatment.
  • Designed for energy efficiency and easy maintenance.
  • Note: Ensures hydraulic head consistency across stages.
Dissolved Air Flotation (DAF) equipment 1
3
Dissolved Air Flotation (DAF)
  • Nano-Bubble DAF Unit floats out oils, greases, dyes, and scum.
  • Extremely efficient for textile and F&B industry effluent.
  • Removes surfactants that hinder biological processes.
  • Optional unit based on influent characteristics.
Equalization & Neutralization - Image 1
4
Equalization & Neutralization
  • Aerated EQ Tank + Inline Mixer With pH-Based Dosing.
  • Stabilizes flow and pollutant load.
  • Optimizes biological performance by buffering shock loads.
  • Reduces pH automatically with inline sensors.
Cooling Tower equipment 1
5
Cooling Tower
  • Induced Draft Cooling Tower lowers influent temperature.
  • Prevents microbial thermal shock.
  • Boosts Dissolved Oxygen (DO) levels.
  • Note: Essential for biological health and microbial balance.
Biological Treatment (with Blowers) - Image 1
6
Biological Treatment (with Blowers)
  • Advanced Aeration With Blower Systems.
  • Tailored microbial consortia digest organics (COD/BOD).
  • Uses screw or tri-lobe blowers for high oxygen transfer and low operating cost.
  • Note: Forms the heart of sustainable water treatment.
Clarifier / Lamella Settler equipment 1
7
Clarifier / Lamella Settler
  • Rapid sedimentation and reduced space footprint.
  • High efficiency in separating biomass and solids.
  • Note: Selection based on flow rate and site constraints.
MBR (Ceramic & Polymeric) MF / UF (Based On Upstream Unit) - Image 1
8
MBR (Ceramic & Polymeric) MF / UF (Based On Upstream Unit)
  • MBR (If Lamella Settler): Submerged Hollow Fiber / Ceramic Panels
  • MF / UF (If Clarifier): Polishing filtration (Skid/Submerged)
  • Ensures low SDI, protects RO membranes.
  • Note: Technology selected for optimal downstream compatibility.
Degasser equipment 1
9
Degasser
  • Packed Bed / Air-Stripping Degassing Unit.
  • Removes CO₂ and H₂S from treated water.
  • Improves RO performance and membrane longevity.
  • Note: Optional but crucial in high recovery systems.
Reverse Osmosis (RO) - Image 1
10
Reverse Osmosis (RO)
  • Spiral Wound RO Modules
  • Up to 95% recovery or >97% with Rewolutte™
  • Integrated design, compact footprint.
  • Note: Core of our Zero Liquid Discharge (ZLD) strategy.
Nanofiltration (NF) - Image 1
11
Nanofiltration (NF)
  • Optional Step For Additional Permeate Recovery.
  • Fine-tunes final product quality.
  • Note: Ideal for reuse in sensitive applications.

Our Treatment Highlights

Industrial Cooling Tower
Cooling Tower

Our induced draft cooling towers are a foundational step in protecting biological efficiency. They operate by reducing influent temperature to optimal biological ranges, preventing thermal shock and allowing aerobic microbes to thrive. Their modular design ensures consistent heat dissipation and air draft flow, while integrated automation allows continuous performance monitoring.

  • Lowers incoming water temperature to biological-safe levels.
  • Increases dissolved oxygen (DO), enhancing aerobic digestion.
  • Prevents damage to microbial colonies in biological stages.
  • Supports overall stability, especially in tropical or high-load facilities.
Biological Treatment

Our biological stage is the engine of pollutant degradation. Designed around extended aeration principles, it uses engineered blower systems to supply optimum oxygen levels. Combined with smart microbial seeding, this step effectively handles high-COD/BOD wastewater including complex compounds like starches, fats, proteins, and dyes.

  • Integrates blower design (twin-lobe or screw) for high efficiency.
  • Custom microbial consortia matched to industry-specific loads.
  • Offers robust degradation with minimal chemical dependency.
  • Configurable retention time and tank geometry to meet space constraints.
WTT Biological Treatment System - Advanced microbial ecosystem for industrial wastewater treatment
Membrane Bio Reactor System
MBR: Advanced Biological Filtration for Reuse-Grade Water

MBR merges biological degradation and advanced membrane separation in a single, compact system. It is key to achieving clear, odorless, pathogen-free water suitable for reuse in industrial processes.

Ceramic MBR (Heavy-duty)

  • Made from sintered inorganic material (SiC).
  • Excellent chemical resistance, mechanical strength, and long lifespan.
  • Withstands high-fouling wastewater with extreme pH or temperature.
  • Applicable across a wide range of industrial wastewater treatment needs.

Polymeric MBR

  • Constructed using PVDF or PES hollow-fiber materials.
  • Lightweight, low-fouling, and easy to maintain.
  • Suitable for diverse wastewater types across various industries.
  • Energy-efficient and compact.
Reverse Osmosis System 1
RO: Core Stage for TDS Reduction & Water Reuse

RO membranes remove dissolved salts, organics, and other impurities. It acts as the final purification barrier before reuse or ZLD.

  • Achieves >80 – 90% recovery depending on feed water.
  • Engineered to serve a broad spectrum of industries with varying water quality challenges.
  • Online sensors monitor pressure, conductivity, and flow rate for optimized performance.
  • Rewolutte™ (our advanced RO system) reaches >97% recovery.

Smart Automation: Where Intelligence Meets Efficiency

Automation Isn’t Just About Machines - It’s About Making Wastewater Treatment Smarter, Faster, And More Sustainable. At WTT International, We Integrate Intelligent Control Systems Across All Our Solutions, Enabling Real-Time Monitoring, Adaptive Responses, And Optimized Resource Use. Whether It’s Chemical Dosing, Flow Control, Or Sludge Handling, Our Automation Ensures Peak Performance With Minimal Human Intervention.

Innovation, Compliance & Sustainability - Delivered Together

Over 20 years of expertise in water recovery & ZLD technologies
Proven success across textile, pharma, tannery, food & plastic recycling sectors
Fully in-house fabrication & automation integration
Flexible configurations: Ceramic vs. Polymeric MBR, standard vs. Rewolutte™ RO
End-to-end service: Design → Execution → AMC support
Feature
Traditional Setup
WTT Engineered Solution
Collection & Screening
Basic bar screen
Brush Screener + Lifting Sump
Pre-Treatment
Limited or manual balancing
Equalization + Neutralization Tanks + DAF + Cooling Tower (Automated)
Primary & Secondary Treatment
Chemical dosing dependent
Engineered Biological Treatment System
Clarification & Dewatering
Manual, inefficient
Circular Clarifier / Lamella / Tubular Settler + Screw Press / Belt Press
MBR/UF/MF
Not available or generic (Sand filters/ Carbon activated filters)
Ceramic or Polymeric MBR options / UF or MF :- Standard polishing after MBR
RO
75 – 85% recovery
80 – 90% or Rewolutte™ achieving >97% recovery
Brine Recovery
Not included
Optional BRINEX™ integration + MEE / Crystallizer
Automation & Monitoring
Semi-manual
SCADA system with Mobile/Cloud Dashboards

Frequently Asked Questions (ETP + RO + MBR)

Find answers to common questions about our Industrial ETP, RO, and MBR solutions.

Ready to Build a Compliant, Sustainable, and Future-Proof Wastewater System?

Let WTT International's 20+ years of innovation and 360° execution capability guide your industrial effluent strategy. Whether you're upgrading an existing ETP or building from scratch, we tailor our RO, MBR, and ZLD systems to your exact needs.